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Process failure more effect analysis ( FMEA ) for Operational Excellence

Module 1: Standard workshop -3 Days

Main Highlight of Program:

This Program helps the Organization to improve the manufacturing process Performance by understanding & reducing the variation in the process and by continually improving the effectiveness of controls for the variation in the manufacturing process , focus will be on following :-

  • Linkage between various phases of APQP

  • Exposure to Product Structure Tree

  • Exposure to Characteristic Matrix

  • Exposure to Process Function Sheet

  • Part family selection criteria

  • Detail explanation of PFMEA & Control concept having more focus on Effect analysis, cause analysis & control analysis

  • How PFMEA is linked to ISO/TS16949-2009 and how same is mandated as part of process design validation

  • More focus on various dominance in process and effective control method

  • How to initiate the recommended action

  • Various outputs of PFMEA

  • How to establish Control Plan

  • How and when to conduct PFMEA and Control Plan Review

  • How to conduct effective PFMEA Audit

  • How PFMEA has to be practiced by operators. More focus will be given on actual deployment concept of FMEA on shop floor

  • How Global 8D (Customer complaint analysis ) to be linked with PFMEA

Objectives of the training

This course will help the participants to understand the concepts of Process Function Sheet, FMEA and Control Plan. Also help

the participant on how to effectively review, update and Practice Process FMEA for achieving Operational Excellence

Your Benefits from the program

  • Participant can establish effective Process function sheet

  • Understanding of the process with respect to various dominance and incoming source of variation

  • Reducing the variation in the process characteristics by effective causal and control analysis

  • Participant will understand when and how to update and review PFMEA

  • How to Link Control Plan and other documents with PFMEA

  • Participants can work towards reducing the COPQ in the shop floor

  • Participants can effectively use FMEA for Customer complaint and internal rejection analysis

Who Should Attend the Course?

  • APQP Team members

  • Project Managers

  • Managers, HODís from Manufacturing/Design Marketing/QA/ Maintenance/Tooling/Process Department.

  • Quality Assurance & Supplier Quality Assurance Team/ Practioners and Internal Auditors

  • Executives from Business Excellence / TQM/Manufacturing Engineering Professional

  • Management Representatives/ Personnel Responsible for QMS

  • Process Improvement Champions and Coordinators

Why EBS as Training Partner :

  • Highly experienced faculty from Exemplary Business Solutions Pvt. Ltd. will conduct this training program

  • Practical Case studies will be shared in the workshop

  • Practical application of the concept taught in class room

  • The unique blend of our Strategic and Quality Management consultancy services leading to single window solution provider.

  • Expertise in exploring the real issues confronting the business growth and identifying the hidden factory

  • Deep industry experience. We bring deep sector knowledge and informed points of view about the markets and competitors.

  • Client team feel motivated/vibrant after exchanging ideas and solutions with our strategic and quality consultants

  • Multilingual Training

  • Compatible, flexible and customer friendly approach

Module 2: Customized workshop and deployment support for Process FMEA and Control plan

This is unique model of EBS group. Today every corporate is moving from standard class room training to customized deployment oriented workshop for achieving people involvement and business results to sustain growth and competitive advantage .

We have not provided detailed of our customized approach on our website to maintain confidentiality of our approaches and uniqueness of our solutions.

We will be happy to provide you full detail during our meeting or you can request same to our customer service executive at customerservices@exemplarybusiness.com or info@exemplarybusiness.com

Business Enquiry for this Practice

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